Beyond the Mold: How Technology and Automated Foundries are Forging a New Era of Casting

In the world of metal casting, the core values of hard work and craftsmanship remain unwavering. Yet, the tools and processes we rely on are evolving faster than ever. For OEMs, navigating this change isn't just about adopting new technology, it's about partnering with a foundry that understands how these innovations translate into real, measurable value for your business.

At Trumbull Foundry, we are actively exploring these innovations to ensure we are ready for the future of manufacturing and can continue to deliver high-quality, reliable castings to meet the demands of tomorrow's industrial world.

The Rise of the Automated Foundry

While the human touch remains essential to our craft, we recognize the growing role of automation in enhancing precision and efficiency. We are currently looking into how robotics and automated systems can complement our team's expertise. Our research is focused on how these tools can be used for repetitive tasks, which we believe will offer several critical benefits for our OEM partners in the future:

• Unmatched Consistency: We are researching how automation can perform tasks with repeatable precision to further reduce human error and ensure every casting meets the same strict quality standards.

• Faster Turnarounds: We believe automated systems can operate around the clock, which will significantly reduce production times and allow us to meet even more aggressive deadlines in the future.

• Improved Safety: We are committed to a safe working environment, and we are exploring how automation can be used to handle tasks involving heavy machinery and molten metal.

The Power of Data: Exploring the Industrial Internet of Things (IIoT)

The foundry of the future is a connected one, and we are preparing for it. Our team is actively analyzing how the Industrial Internet of Things can be integrated into our operations. By monitoring critical parameters like temperature and material flow, we believe we can gain a level of insight that was once impossible.

The American Foundry Society (AFS) highlights that over 90% of foundries were making capital investments in 2025, with a significant focus on plant modernization and automation.

A study from ResearchGate found that predictive maintenance, supported by IoT and machine learning, can reduce unplanned downtime by 30-50%.

This data is the foundation of a predictive maintenance strategy we are working toward. Instead of reacting to equipment failures, we are building a plan to anticipate them, scheduling maintenance before it leads to costly, unscheduled downtime. This will ensure an even more stable and reliable supply chain for our customers.

Additive Manufacturing: The Foundry's New Tool

While our core process remains no-bake casting, we recognize the growing role of additive manufacturing (3D printing). We are leveraging 3D printing for rapid prototyping and the creation of molds and cores. This allows us to:

• Accelerate Prototyping: We can produce complex molds overnight, dramatically reducing lead times for design iterations and getting you to production faster.

• Increase Design Flexibility: 3D printing removes the geometric limitations of traditional pattern-making, allowing for more complex internal structures and optimized part designs.

• Reduce Costs: It eliminates the need for expensive physical tooling for short-run or custom projects, saving you money and time.

Forging Forward with Our Partners

These technological advancements are not about replacing our experienced team; they are about empowering them through automated foundries. By embracing automation and data, we are strengthening our foundational commitment to quality, efficiency, and reliability. We are creating a smarter, safer, and more precise operation to support our OEM partners as they build the future.

To learn more about how our advanced capabilities can benefit your next project, visit Trumbullfoundry.com or contact our team.

Contact Us Today!