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Trumbull Foundry specializes in high-quality gray iron casting and ductile iron castings, serving industries across the U.S.

What Are Ductile Iron Castings?

  • Writer: Trumbull Foundry
    Trumbull Foundry
  • Apr 28
  • 3 min read

In industries where strength, flexibility, and toughness are essential, ductile iron castings stand out as a trusted material choice. Also known as nodular cast iron or spheroidal graphite iron, ductile iron was engineered to improve upon the brittleness of traditional cast irons like gray iron.


First developed in the 1940s, ductile iron offers a unique combination of high tensile strength, impact resistance, and ductility — the ability to bend or stretch without breaking. Today, the material is manufactured under standards such as ASTM A536-24, ensuring quality, consistency, and performance for a wide range of demanding applications.


Understanding Ductile Iron

Unlike gray iron, where graphite forms in flakes, ductile iron is created through a specialized treatment that causes the graphite to form into spherical nodules. This key difference gives ductile iron far superior mechanical properties, including:

  • High tensile strength

  • Excellent impact resistance

  • Good ductility (the ability to deform without breaking)

  • Superior fatigue resistance

Because of these characteristics, ductile iron is often the material of choice for parts that must withstand heavy loads, vibration, or sudden impacts.


Polished ductile iron microstructure at 100× magnification, showing carbon islanding effect around nodules.
Polished ductile iron microstructure at 100× magnification, showing carbon islanding effect around nodules.

The Standard for Quality: ASTM A536

The production and classification of ductile iron castings are guided by the specifications outlined in ASTM A536, an important standard issued by ASTM International. ASTM A536 defines the mechanical property requirements — such as minimum tensile strength, yield strength, and elongation — that ductile iron castings must meet.


Depending on the specific grade, ductile iron can be engineered to prioritize strength, flexibility, or a balance of both, making it a highly versatile material for a wide range of applications. You can view the latest standard, ASTM A536-24, here.


Common Applications for Ductile Iron Castings

Because of its strength and durability, ductile iron is used across many industries. Common applications include:

  • Automotive components (axles, crankshafts, suspension parts)

  • Heavy machinery and equipment parts

  • Water and wastewater piping systems

  • Agricultural equipment

  • Structural supports and brackets

  • Industrial gears and rollers

In many cases, ductile iron replaces steel to achieve cost savings without compromising performance.


Why Choose Ductile Iron?

The advantages of ductile iron castings include:

  • Higher tensile and yield strength compared to traditional cast irons

  • Superior impact and fatigue resistance

  • Better machinability for precision work

  • Corrosion resistance in harsh environments

  • Cost-effectiveness for high-performance applications

Simply put, ductile iron offers the mechanical performance of steel at a lower production cost, combined with the design flexibility of cast metals.


Ductile Iron Solutions at Trumbull Foundry

Ductile iron castings represent a smart, reliable solution for industries demanding toughness, durability, and long service life. By meeting strict standards like ASTM A536, manufacturers and engineers can trust ductile iron to deliver the performance needed for today's most challenging environments.


If you’re looking for a material that doesn’t compromise between strength and flexibility, ductile iron should be at the top of your list as a material to consider.


At Trumbull, we specialize in producing high-quality ductile iron castings that meet the rigorous standards of ASTM A536. With decades of experience in the foundry industry, we offer customized casting solutions designed to meet your project's specific strength, durability, and performance requirements. Whether you need parts for automotive, industrial, or infrastructure applications, Trumbull is here to be your trusted partner for reliable, expertly crafted ductile iron components.





References

ASTM International. (2024). ASTM A536-24, Standard Specification for Ductile Iron Castings. Retrieved from https://store.astm.org/a0536-24.html


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